VTT launches new initiative to demonstrate energy-efficient manufacturing technologies for fiber-based products

VTT launches new energy-efficient initiative for fiber-based products

VTT launches new initiative to demonstrate energy-efficient manufacturing technologies for fiber-based products which will pioneer low-carbon, water-efficient technology with the potential to reduce water consumption by up to 90% and overall energy consumption by more than half.

VTT Technical Research Centre of Finland announces a new initiative to address the challenges of energy and resource consumption in the forestry and textile industry. The goal of the Energy First initiative is to act as a starting point for an entirely new technology, which creates the conditions for the manufacture of low-carbon, energy-efficient, and recyclable fiber-based products.

With the continued growth of, for example, global e-commerce, the demand for various fibre-based packaging solutions is projected to grow 5–10% annually, according to data from Statista Market Insights and eMarketer. As such, there is a need to develop scalable, high-quality packaging that is easy to recycle while simultaneously significantly reducing carbon footprint. Within non-wovens, used in napkins and wipes for example, VTT expects a strong shift from traditional products that contain plastic to cellulose-based products.

With a budget of around 20 million euros over the next four years, the initiative consists of several projects and will establish a new innovative open-access pilot line in Jyväskylä, Finland. The collaborative research aims at developing and testing commercially viable, sustainable alternatives for cardboard packaging, hygiene products, and non-woven fabrics.

Atte Virtanen, Vice President, Biomaterial Processing and Products at VTT.
Atte Virtanen Vice President Biomaterial Processing and Products at VTT

The forest industry faces new challenges, including the rising cost of energy and fiberwood scarcity. The Energy First theme seeks to overcome these hindrances to sustainable products by developing a manufacturing process with minimal water and energy usage. Preliminary estimates by VTT’s scientists suggest that the new manufacturing process will provide a potential reduction of up to 90% in water consumption and a significant decrease in carbon emissions. Overall, the goal is to reduce energy consumption by up to 50%.

Products manufactured with the new process are designed to be compatible with existing recycling methods. Furthermore, fiber-based packaging is produced in a way that makes it a sustainable alternative to reusable packaging. The planned EU packaging and packaging directive requires that both the raw material and the manufacturing process are sustainable, and recyclable bio-based packaging solutions will have to undergo a sustainability assessment.

In addition to reducing water and energy consumption, the project seeks to redefine the forest industry’s environmental impact and enhance the competitiveness of fiber-based products. For example, by making the products lighter, more products could be produced for consumer use from the same amount of wood, which improves resource efficiency.

The initiative is funded by EU, ERDF, VTT and the collaborating companies. The consortium is also actively engaging in EU projects, such as EU SteamDry, with a total budget of 9.84 million euros over 3.5 years. VTT will actively continue developing new projects as a part of the initiative including bilateral cooperation with industrial partners.

For additional Information contact: Atte Virtanen, Vice President, Biomaterial Processing and Products, VTT
atte.virtanen@vtt.fi 

VTT Technical Research Centre of Finland

VTT is a visionary research, development and innovation partner. We drive sustainable growth and tackle the biggest global challenges of our time, and turn them into growth opportunities. We go beyond the obvious to help the society and companies to grow through technological innovations. We have almost 80 years of experience of top-level research and science-based results. VTT is at the sweet spot where innovation and business come together.

VTT – beyond the obviousVTT Technical Research Centre of Finland

To feature your company on Paper Technology International News please visit our website https://papertechnologyinternational.com or email your press release to info@papertechnologyinternational.com